Open Access

Jing Lin, Selmin Nurcan, Clotilde Rohleder

• It is widely recognized that sustainability is a new challenge for many manufacturing companies. In this paper, we tackle this issue by presenting an approach that deals with material and substance compliance within Product Lifecycle Management in a complex value chain. Our analysis explains why, how and when sustainable manufacturing arises, and it identifies, quantifies and evaluates the environmental impact of a new product. We propose (I) a Life Cycle Assessment tool (LCA) and (II) a model to validate this approach and evaluate the risk of noncompliance in supply chain. Our LCA approach provides comprehensive information on environmental impacts of a product. Product and materials cycles are parallel and intersecting, making it challenging to integrate Material Selection Process across Product Lifecycle Management, Integration of LCA with PLM. We provide only a foundation. Further research in systems engineering is necessary. LCA is sensitive to data quality. Outsourcing production and having problems in supplier cooperation can result in material mismatch (such as property, composition mismatching) in the production process due to that may cause misleading of LCA results. This paper also describes research challenges using riskbased due diligence.