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Engineering and management
(2019)
Low temperature carburizing of a series of austenitic stainless with various combinations of chromium and nickel equivalents was performed. The investigation of the response towards low temperature carburized for three stainless steels with various Cr- and Ni-equivalents showed that the carbon uptake depends significantly on the chemical composition of the base material. The higher carbon content in the expanded austenite layer of specimen 6 (1.4565) and specimen 4 (1.4539/AISI 904L) compared to specimen 2 (1.4404/AISI 316L) is assumed to be mainly related to the difference in the specimens’ chromium content. More chromium leads to more lattice expansion. Along with the higher carbon content, higher hardness values and higher compressive residual stresses in the expanded austenite zone are introduced than for low temperature carburized AISI 316L. The residual stresses obtained from X-ray diffraction lattice strain investigation depend strongly on the chosen X-ray elastic constants. Presently, no values are known for carbon (or nitrogen) stabilized expanded austenite. Nevertheless, first principle elastic constants for γ′&minus Fe4C appear to provide realistic residual stress values. Magnetic force microscopy and measurement with an eddy current probe indicate that austenitic stainless steels can become ferromagnetic upon carburizing, similar for low temperature nitriding. The apparent transition from para- to ferromagnetism cannot be attributed entirely to the interstitially dissolved carbon content in the formed expanded austenite layer but appears to depend also on the metallic composition of the alloy, in particular the Ni content.
In biomechanics laboratories the ground reaction force time histories of the foot-fall of persons are usually measured using a force plate. The accelerations of the floor, in which the force plate is embedded, have to be limited, as they may influence the accuracy of the force measurements. For the numerical simulation of vibrations induced by humans in biomechanical laboratories, loading scenarios are defined. They include continuous motions of persons (walking, running) as well as jumps, typical for biomechanical investigations on athletes. The modeling of floors has to take into account the influence of floor screed in case of portable force plates. Criteria for the assessment of the measuring error provoked by floor vibrations are given. As an example a floor designed to accommodate a force platform in a biomechanical laboratory of the University Hospital in Tübingen, Germany, has been investi-gated for footfall induced vibrations. The numerical simulation by a finite element analysis has been validated by field measurements. As a result, the measuring error of the force plate installed in the laboratory is obtained for diverse scenarios.
Comparison and Identifiability Analysis of Friction Models for the Dither Motion of a Solenoid
(2018)
In this paper, the mechanical subsystem of a proportional solenoid excited by a dither signal is considered. The objective is to find a suitable friction model that reflects the characteristic mechanical properties of the dynamic system. Several different friction models from the literature are compared. The friction models are evaluated with respect to their accuracy as well as their practical identifiability, the latter being quantified based on the Fisher information matrix.
An approach for an adaptive position-dependent friction estimation for linear electromagnetic actuators with altered characteristics is proposed in this paper. The objective is to obtain a friction model that can be used to describe different stages of aging of magnetic actuators. It is compared to a classical Stribeck friction model by means of model fit, sensitivity, and parameter correlation. The identifiability of the parameters in the friction model is of special interest since the model is supposed to be used for diagnostic and prognostic purposes. A method based on the Fisher information matrix is employed to analyze the quality of the model structure and the parameter estimates.
We present an innovative decision support system (DSS) for distribution system operators (DSO) based on an artificial neural network (ANN). A trained ANN has the ability to recognize problem patterns and to propose solutions that can be implemented directly in real time grid management. The principle functionality of this ANN based optimizer has been demonstrated by means of a simple virtual electrical grid. For this grid, the trained ANN predicted the solution minimizing the total line power dissipation in 98 percent of the cases considered. In 99 percent of the cases, a valid solution in compliance with the specified operating conditions was found. First ANN tests on a more realistic grid, calibrated with household load measurements, revealed a prediction rate between 88 and 90 percent depending on the optimization criteria. This approach promises a faster, more cost-efficient and potentially secure method to support distribution system operators in grid management.
In many industrial applications a workpiece is continuously fed through a heating zone in order to reach a desired temperature to obtain specific material properties. Many examples of such distributed parameter systems exist in heavy industry and also in furniture production such processes can be found. In this paper, a real-time capable model for a heating process with application to industrial furniture production is modeled. As the model is intended to be used in a Model Predictive Control (MPC) application, the main focus is to achieve minimum computational runtime while maintaining a sufficient amount of accuracy. Thus, the governing Partial Differential Equation (PDE) is discretized using finite differences on a grid, specifically tailored to this application. The grid is optimized to yield acceptable accuracy with a minimum number of grid nodes such that a relatively low order model is obtained. Subsequently, an explicit Runge-Kutta ODE (Ordinary Differential Equation) solver of fourth order is compared to the Crank-Nicolson integration scheme presented in Weiss et al. (2022) in terms of runtime and accuracy. Finally, the unknown thermal parameters of the process are estimated using real-world measurement data that was obtained from an experimental setup. The final model yields acceptable accuracy while at the same time shows promising computation time, which enables its use in an MPC controller.
This paper describes the development of a control system for an industrial heating application. In this process a moving substrate is passing through a heating zone with variable speed. Heat is applied by hot air to the substrate with the air flow rate being the manipulated variable. The aim is to control the substrate’s temperature at a specific location after passing the heating zone. First, a model is derived for a point attached to the moving substrate. This is modified to reflect the temperature of the moving substrate at the specified location. In order to regulate the temperature a nonlinear model predictive control approach is applied using an implicit Euler scheme to integrate the model and an augmented gradient based optimization approach. The performance of the controller has been validated both by simulations and experiments on the physical plant. The respective results are presented in this paper.