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A nonlinear mathematical model for the dynamics of permanent magnet synchronous machines with interior magnets is discussed. The model of the current dynamics captures saturation and dependency on the rotor angle. Based on the model, a flatness-based field-oriented closed-loop controller and a feed-forward compensation of torque ripples are derived. Effectiveness and robustness of the proposed algorithms are demonstrated by simulation results.

Ein Beitrag zum Beobachterentwurf und zur sensorlosen Folgeregelung translatorischer Magnetaktoren
(2020)

Flatness-based feed-forward control of solenoid actuators is considered. For precise motion planning and accurate steering of conventional solenoids, eddy currents cannot be neglected. The system of ordinary differential equations including eddy currents, that describes the nonlinear dynamics of such actuators, is not differentially flat. Thus, a distributed parameter approach based on a diffusion equation is considered, that enables the parametrization of the eddy current by the armature position and its time derivatives. In order to design the feedforward control, the distributed parameter model of the eddy current subsystem is combined with a typical nonlinear lumped parameter model for the electrical and mechanical subsystems of the solenoid. The control design and its application are illustrated by numerical and practical results for an industrial solenoid actuator.

A constructive method for the design of nonlinear observers is discussed. To formulate conditions for the construction of the observer gains, stability results for nonlinear singularly perturbed systems are utilised. The nonlinear observer is designed directly in the given coordinates, where the error dynamics between the plant and the observer becomes singularly perturbed by a high-gain part of the observer injection, and the information of the slow manifold is exploited to construct the observer gains of the reduced-order dynamics. This is in contrast to typical high-gain observer approaches, where the observer gains are chosen such that the nonlinearities are dominated by a linear system. It will be demonstrated that the considered approach is particularly suited for self-sensing electromechanical systems. Two variants of the proposed observer design are illustrated for a nonlinear electromagnetic actuator, where the mechanical quantities, i.e. the position and the velocity, are not measured

A constructive nonlinear observer design for self-sensing of digital (ON/OFF) single coil electromagnetic actuators is studied. Self-sensing in this context means that solely the available energizing signals, i.e., coil current and driving voltage are used to estimate the position and velocity trajectories of the moving plunger. A nonlinear sliding mode observer is considered, where the stability of the reduced error dynamics is analyzed by the equivalent control method. No simplifications are made regarding magnetic saturation and eddy currents in the underlying dynamical model. The observer gains are constructed by taking into account some generic properties of the systems nonlinearities. Two possible choices of the observer gains are discussed. Furthermore, an observer-based tracking control scheme to achieve sensorless soft landing is considered and its closed-loop stability is studied. Experimental results for observer-based soft landing of a fast-switching solenoid valve under dry conditions are presented to demonstrate the usefulness of the approach.

Comparison and Identifiability Analysis of Friction Models for the Dither Motion of a Solenoid
(2018)

In this paper, the mechanical subsystem of a proportional solenoid excited by a dither signal is considered. The objective is to find a suitable friction model that reflects the characteristic mechanical properties of the dynamic system. Several different friction models from the literature are compared. The friction models are evaluated with respect to their accuracy as well as their practical identifiability, the latter being quantified based on the Fisher information matrix.

Sensorlose Positionsregelung eines hydraulischen Proportional-Wegeventils mittels Signalinjektion
(2017)

Es wird eine Methode zur sensorlosen Positionsbestimmung bei elektromagnetisch betätigten Aktoren vorgestellt. Dabei werden basierend auf einer Signalinjektion die positionsabhängigen Parameter bei der injizierten Frequenz bestimmt und daraus über ein geeignetes Modell die Position des Magnetankers ermittelt. Die Eignung des Verfahrens zur sensorlosen Positionsregelung wird an einem bidirektionalen Proportionalventil anhand praktischer Versuche demonstriert.

Observer-based self sensing for digital (on–off) single-coil solenoid valves is investigated. Self sensing refers to the case where merely the driving signals used to energize the actuator (voltage and coil current) are available to obtain estimates of both the position and velocity. A novel observer approach for estimating the position and velocity from the driving signals is presented, where the dynamics of the mechanical subsystem can be neglected in the model. Both the effect of eddy currents and saturation effects are taken into account in the observer model. Practical experimental results are shown and the new method is compared with a full-order sliding mode observer.

Sliding-mode observation with iterative parameter adaption for fast-switching solenoid valves
(2016)

Control of the armature motion of fast-switching solenoid valves is highly desired to reduce noise emission and wear of material. For feedback control, information of the current position and velocity of the armature are necessary. In mass production applications, however, position sensors are unavailable due to cost and fabrication reasons. Thus, position estimation by measuring merely electrical quantities is a key enabler for advanced control, and, hence, for efficient and robust operation of digital valves in advanced hydraulic applications. The work presented here addresses the problem of state estimation, i.e., position and velocity of the armature, by sole use of electrical measurements. The considered devices typically exhibit nonlinear and very fast dynamics, which makes observer design a challenging task. In view of the presence of parameter uncertainty and possible modeling inaccuracy, the robustness properties of sliding mode observation techniques are deployed here. The focus is on error convergence in the presence of several sources for modeling uncertainty and inaccuracy. Furthermore, the cyclic operation of switching solenoids is exploited to iteratively correct a critical parameter by taking into account the norm of the observation error of past switching cycles of the process. A thorough discussion on real-world experimental results highlights the usefulness of the proposed state observation approach.