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Institute
Analysing observability is an important step in the
process of designing state feedback controllers. While for linear
systems observability has been widely studied and easy-to-check
necessary and sufficient conditions are available, for nonlinear
systems, such a general recipe does not exist and different classes
of systems require different techniques. In this paper, we analyse
observability for an industrial heating process where a stripe-
shaped plastic workpiece is moving through a heating zone where
it is heated up to a specific temperature by applying hot air to its
surface through a nozzle. A modeling approach for this process
is briefly presented, yielding a nonlinear Ordinary Differential
Equation model. Sensitivity-based observability analysis is used
to identify unobservable states and make suggestions for addi-
tional sensor locations. In practice, however, it is not possible
to place additional sensors, so the available measurements are
used to implement a simple open-loop state estimator with
offset compensation and numerical and experimental results are
presented.
This paper describes an early lumping approach for generating a mathematical model of the heating process of a moving dual-layer substrate. The heat is supplied by convection and nonlinearly distributed over the whole considered spatial extend of the substrate. Using CFD simulations as a reference, two different modelling approaches have been investigated in order to achieve the most suitable model type. It is shown that due to the possibility of using the transition matrix for time discretization, an equivalent circuit model achieves superior results when compared to the Crank-Nicolson method. In order to maintain a constant sampling time for the in-visioned-control strategies, the effect of variable speed is transformed into a system description, where the state vector has constant length but a variable number of non-zero entries. The handling of the variable transport speed during the heating process is considered as the main contribution of this work. The result is a model, suitable for being used in future control strategies.