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Sliding-mode observation with iterative parameter adaption for fast-switching solenoid valves
(2016)
Control of the armature motion of fast-switching solenoid valves is highly desired to reduce noise emission and wear of material. For feedback control, information of the current position and velocity of the armature are necessary. In mass production applications, however, position sensors are unavailable due to cost and fabrication reasons. Thus, position estimation by measuring merely electrical quantities is a key enabler for advanced control, and, hence, for efficient and robust operation of digital valves in advanced hydraulic applications. The work presented here addresses the problem of state estimation, i.e., position and velocity of the armature, by sole use of electrical measurements. The considered devices typically exhibit nonlinear and very fast dynamics, which makes observer design a challenging task. In view of the presence of parameter uncertainty and possible modeling inaccuracy, the robustness properties of sliding mode observation techniques are deployed here. The focus is on error convergence in the presence of several sources for modeling uncertainty and inaccuracy. Furthermore, the cyclic operation of switching solenoids is exploited to iteratively correct a critical parameter by taking into account the norm of the observation error of past switching cycles of the process. A thorough discussion on real-world experimental results highlights the usefulness of the proposed state observation approach.
The method of signal injection is investigated for position estimation of proportional solenoid valves. A simple observer is proposed to estimate a position-dependent parameter, i.e. the eddy current resistance, from which the position is calculated analytically. Therefore, the relationship of position and impedance in the case of sinusoidal excitation is accurately described by consideration of classical electrodynamics. The observer approach is compared with a standard identification method, and evaluated by practical experiments on an off-the-shelf proportional solenoid valve.