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Increasing demand for sustainable, resilient, and low-carbon construction materials has highlighted the potential of Compacted Mineral Mixtures (CMMs), which are formulated from various soil types (sand, silt, clay) and recycled mineral waste. This paper presents a comprehensive inter- and transdisciplinary research concept that aims to industrialise and scale up the adoption of CMM-based construction materials and methods, thereby accelerating the construction industry’s systemic transition towards carbon neutrality. By drawing upon the latest advances in soil mechanics, rheology, and automation, we propose the development of a robust material properties database to inform the design and application of CMM-based materials, taking into account their complex, time-dependent behaviour. Advanced soil mechanical tests would be utilised to ensure optimal performance under various loading and ageing conditions. This research has also recognised the importance of context-specific strategies for CMM adoption. We have explored the implications and limitations of implementing the proposed framework in developing countries, particularly where resources may be constrained. We aim to shed light on socio-economic and regulatory aspects that could influence the adoption of these sustainable construction methods. The proposed concept explores how the automated production of CMM-based wall elements can become a fast, competitive, emission-free, and recyclable alternative to traditional masonry and concrete construction techniques. We advocate for the integration of open-source digital platform technologies to enhance data accessibility, processing, and knowledge acquisition; to boost confidence in CMM-based technologies; and to catalyse their widespread adoption. We believe that the transformative potential of this research necessitates a blend of basic and applied investigation using a comprehensive, holistic, and transfer-oriented methodology. Thus, this paper serves to highlight the viability and multiple benefits of CMMs in construction, emphasising their pivotal role in advancing sustainable development and resilience in the built environment.
An inter- and transdisciplinary concept has been developed, focusing on the scaling of industrial circular construction using innovative compacted mineral mixtures (CMM) derived from various soil types (sand, silt, clay) and recycled mineral waste. The concept aims to accelerate the systemic transformation of the construction industry towards carbon neutrality by promoting the large-scale adoption and automation of CMM-based construction materials, which incorporate natural mineral components and recycled aggregates or industrial by-products. In close collaboration with international and domestic stakeholders in the construction sector, the concept explores the integration of various CMM-based construction methods for producing wall elements in conventional building construction. Leveraging a digital urban mining platform, the concept aims to standardize the production process and enable mass-scale production. The ultimate goal is to fully harness the potential of automated CMM-based wall elements as a fast, competitive, emission-free, and recyclable alternative to traditional masonry and concrete construction techniques. To achieve this objective, the concept draws upon the latest advances in soil mechanics, rheology, and automation and incorporates open-source digital platform technologies to enhance data accessibility, processing, and knowledge acquisition. This will bolster confidence in CMM-based technologies and facilitate their widespread adoption. The extraordinary transfer potential of this approach necessitates both basic and applied research. As such, the proposed transformative, inter- and transdisciplinary concept will be conducted and synthesized using a comprehensive, holistic, and transfer-oriented methodology.
In Maun, Botswana, a self-sufficient, sustainable and future-oriented district will be created, the Maun Science Park. Within this project, several 5-8 storey smart homes shall be built in sustainable construction. The aim of this thesis is to develop a sustainable structural concept for those homes of the Maun Science Park. In a first step, the general basics for tall building structures and sustainable construction were established. Based on those fundamentals, criteria for the structural requirements, the ecological as well as the social sustainability of a structural design could be defined. Subsequently, four structural systems were drafted: a concrete core structure, a steel shear frame structure, a rammed earth shear wall structure and a wooden diagrid structure. In addition to the pre-dimensioning of the systems, a life cycle assessment was set up to evaluate the ecological sustainability of the designs. With the help of a utility value analysis, the wooden diagrid structure was determined as the preferred variant. The comparison of the designs also allows to draw general conclusions for the development of sustainable tall building structures. The results of the life cycle assessment show the advantage of wood as an ecological building material over industrially manufactured building materials, such as steel and concrete. Whereas rammed earth, a likewise ecological building material, is not convincing due to its low strength. In general, a balance is created in the life cycle assessment between ecological and industrially manufactured products in regard of strength and environmental impact. In terms of social sustainability, the design of the structure system can significantly influence the flexibility and use of local resources. However, due to the diversity of sustainable construction, the development of a structural system should be linked to an overarching sustainability concept that takes architecture and stakeholders into account.