Refine
Document Type
- Conference Proceeding (31)
- Article (13)
- Other Publications (7)
- Book (2)
- Part of a Book (1)
Language
- English (29)
- German (24)
- Multiple languages (1)
Has Fulltext
- no (54) (remove)
Keywords
- Abrasive grain material (1)
- Actuators (1)
- Aktuatorik (1)
- Anhaftung (1)
- Aquaculture (1)
- Aufsatzsammlung (1)
- Austenitic stainless steels (1)
- Behälterbau (1)
- Biokompatibilität (1)
- Chemische Beständigkeit (1)
- Corrosion Resistance (1)
- Corrosion resistance (1)
- Duplex stainless steel (1)
- Dynamic testing plant (1)
- Dynamic tests (1)
- Edelstahl Rostfrei (1)
- Espanded austenite, Magnetic force microscopy, Low temperature carburisation, Ferrofluid (1)
- Expanded austenite (1)
- Expanded austenite layer (1)
- Fish farming (1)
- Formgedächtnislegierung (1)
- Geological protection (1)
- High strength (2)
- Low-temperature carburization (1)
- Low-temperature surface-hardening (1)
- Magnetizability (1)
- Martensitic Stainless Steels (1)
- Metastable austenitic stainless steel (1)
- Net system (1)
- Ni-Ti wires (1)
- Nichtrostende Stähle (1)
- Nichtrostender Stahl (1)
- Oberfläche (1)
- Oberflächenhärtung (1)
- Pitting susceptibility (1)
- Predator net (1)
- Redesign (1)
- Schleifen (1)
- Shape memory alloy (1)
- Shape memory alloys (1)
- Stacking fault energy (1)
- Stainless steel (3)
- Surface treatment (1)
- Sustainability (1)
- Verschleißbeständigkeit (1)
- Weight reduction (1)
- Wire (1)
Characterization of NiTi Shape Memory Damping Elements designed for Automotive Safety Systems
(2014)
Actuator elements made of NiTi shape memory material are more and more known in industry because of their unique properties. Due to the martensitic phase change, they can revert to their original shape by heating when subjected to an appropriate treatment. This thermal shape memory effect (SME) can show a significant shape change combined with a considerable force. Therefore such elements can be used to solve many technical tasks in the field of actuating elements and mechatronics and will play an increasing role in the next years, especially within the automotive technology, energy management, power, and mechanical engineering as well as medical technology. Beside this thermal SME, these materials also show a mechanical SME, characterized by a superelastic plateau with reversible elongations in the range of 8%. This behavior is based on the building of stress-induced martensite of loaded austenite material at constant temperature and facilitates a lot of applications especially in the medical field. Both SMEs are attended by energy dissipation during the martensitic phase change. This paper describes the first results obtained on different actuator and superelastic NiTi wires concerning their use as damping elements in automotive safety systems. In a first step, the damping behavior of small NiTi wires up to 0.5 mm diameter was examined at testing speeds varying between 0.1 and 50 mm/s upon an adapted tensile testing machine. In order to realize higher testing speeds, a drop impact testing machine was designed, which allows testing speeds up to 4000 mm/s. After introducing this new type of testing machine, the first results of vertical-shock tests of superelastic and electrically activated actuator wires are presented. The characterization of these high dynamic phase change parameters represents the basis for new applications for shape memory damping elements, especially in automotive safety systems.
Mechanical properties after stretching testings were calcu-lated and experimentally determined via Tempcore method for bar core, bar surface and whole bar cross section. It was displayed on the base of experiments and imitating simulation that deformation in core and surface areas of a bar are equal and therefore influence of structural parameters in the core area is principally decisive for initiating of neck forming in the surface area. The results showed that resistance to destruction of martensite surface layer has rather less effect on bar properties in general in comparison with previous investigations. It is concluded that improvement of core structure quality can help to lower brittleness of the whole bar. It was also proved that used techniques provide good concordance between the obtained results and experimental data. Therefore, the additivity rule for structural components can be used successfully for determination of whole bar parameters, taking into account thickness of surface layer that can be measured easily using hardness sensor. It will simplify practically quality control of products.
Durch eine Aufweitung des Kristallgitters mittels Niedertemperatur-Eindiffusion von Kohlenstoff und/oder Stickstoffatomen können in der Randzone von nichtrostenden Stählen eine hohe Härte und eine hohe Verschleißbeständigkeit erzeugt werden, ohne dass zusätzliche Legierungselemente verwendet werden müssen. Die metallkundlichen Hintergründe für die Härtung, die Wirkung auf Verschleißvorgänge und mögliche Anwendungsbereiche werden geschildert. Anhand von Reibwerten wird gezeigt, in welcher Weise das Reibungsverhalten bei Schraubverbindungen durch die Behandlung verändert wird. Über Migrationsversuche wird nachgewiesen, dass die Ionenabgabe durch die Oberflächenhärtung nicht erhöht, sondern sogar abgesenkt wird. Neben dem besseren Verschleißschutz und einer höheren Dauerfestigkeit sichert diese Oberflächenbehandlung am nichtrostenden Stahl den Schutz gegen die Kontamination von Pharmaprodukten durch Metallabrieb/-ionen. Tests an oberflächengehärteten Edelstahlproben ergaben weiterhin, dass durch die Oberflächenhärtung die Biokompatibilität des nichtrostenden Edelstahls nicht beeinträchtigt wird.
Die Beständigkeit von hochlegierten korrosions- und säurebeständigen Stählen wird primär durch den Chromgehalt bestimmt. Allerdings gibt es entlang der Wertschöpfungskette von der Stahlerschmelzung bis zum fertigen Produkt eine Vielzahl weiterer Einflussfaktoren. Dem Schleifen kommt hier eine besondere Bedeutung zu, da es je nach Wahl der Prozessparameter sowohl zu einer signifikanten Verschlechterung als auch zu einer Verbesserung der Korrosionsbeständigkeit führen kann. Im vorliegenden Beitrag wird aufgezeigt, dass die erzeugte Rauheit nur eine begrenzte Aussagekraft bietet. Vielmehr erhöhen lokale Mikrodefekte die Anfälligkeit gegen Lochfraß – je nach Ausprägung und Anzahl. Die Automatisierung für die Innenbearbeitung von Behältern im pharmazeutischen Apparatebau kann dabei zu einer signifikanten Verbesserung der Oberfläche und einem homogeneren Erscheinungsbild führen.
Improving the tribological properties of Stainless Steels by low-temperature surface hardening
(2022)
Ferromagnetism is of increasing importance in the growing field of electromobility and data storage. In stable austenitic steels, the occurrence of ferromagnetism is not expected and would also interfere with many applications. However, ferromagnetism in austenitic stainless steels after low-temperature nitriding has already been shown in the past. Herein, the presence of ferromagnetism in austenitic steels is discovered after low-temperature carburization (Kolsterizing), which represents a novel and unique finding. A zone of expanded austenite is established on various austenitic stainless steels by low-temperature carburization and the respective ferromagnetism is investigated in relation to the alloy composition. The ferromagnetism occurring is determined by means of a commercial magnetoinductive sensor (Feritscope). Ferromagnetic domains are visualized by magnetic force microscopy and a ferrofluid. X-ray diffraction measurements indicate a clear difference in the lattice expansion of the different alloys. Furthermore, a different appearance of the magnetizable microstructure regions (magnetic domain structure) is detected depending on the grain orientation determined by electron backscatter diffraction (EBSD). Strongly pronounced magnetic domains show no linear lattice defects, whereas in small magnetizable areas linear lattice defects are detected by electron channeling contrast imaging and EBSD.
This paper presents the current state of development and selected technological challenges in the application of ecologically and economically sustainable nets for aquaculture based on ongoing development projects. These aim at the development of a new material system of high-strength stainless steel wires as net material with environmentally compatible antifouling properties for nearshore and offshore aquacultures. Current plastic netting materials will be replaced with high-strength stainless steel to provide a more environmentally friendly system that can withstand more severe mechanical stresses (waves, storms, tides and predators). A new antifouling strategy is expected to solve current challenges, such as ecological damage (e.g., due to pollution from copper-containing antifouling substances or microplastics), high maintenance costs (e.g., cleaning and repairs), and shorter service life. Approaches for the next development steps are presented based on previous experience as well as calculation models based on this experience.
Low temperature carburizing of a series of austenitic stainless with various combinations of chromium and nickel equivalents was performed. The investigation of the response towards low temperature carburized for three stainless steels with various Cr- and Ni-equivalents showed that the carbon uptake depends significantly on the chemical composition of the base material. The higher carbon content in the expanded austenite layer of specimen 6 (1.4565) and specimen 4 (1.4539/AISI 904L) compared to specimen 2 (1.4404/AISI 316L) is assumed to be mainly related to the difference in the specimens’ chromium content. More chromium leads to more lattice expansion. Along with the higher carbon content, higher hardness values and higher compressive residual stresses in the expanded austenite zone are introduced than for low temperature carburized AISI 316L. The residual stresses obtained from X-ray diffraction lattice strain investigation depend strongly on the chosen X-ray elastic constants. Presently, no values are known for carbon (or nitrogen) stabilized expanded austenite. Nevertheless, first principle elastic constants for γ′&minus Fe4C appear to provide realistic residual stress values. Magnetic force microscopy and measurement with an eddy current probe indicate that austenitic stainless steels can become ferromagnetic upon carburizing, similar for low temperature nitriding. The apparent transition from para- to ferromagnetism cannot be attributed entirely to the interstitially dissolved carbon content in the formed expanded austenite layer but appears to depend also on the metallic composition of the alloy, in particular the Ni content.
Formgedächtnislegierungen
(2018)
Formgedächtnislegierungen sind »Legierungen, die nach geeigneter Behandlung aufgrund einer martensitischen Umwandlung ihre Gestalt in Abhängigkeit von der Temperatur ändern«. Derartige Materialien werden in den nächsten Jahrzehnten eine wachsende Rolle in der Technik spielen. Um die Eigenschaften dieser Werkstoffe optimal nutzen zu können, ist es wichtig, den Einfluss des Herstellungs- und Verarbeitungsprozesses auf ihre Anwendung zu kennen.
Das Buch behandelt die metallkundlichen Hintergründe und die Verwendungsmöglichkeiten der Formgedächtnislegierungen in verständlicher, auf den Anwender zugeschnittener Weise.
The project aims for the development of a new material system from high tensile stainless steel wires as net material with environmentally compatible antifouling properties for off-shore fish farm cages. Therefore, current net materials from textiles (polyamide) shall be partially replaced by high strength stainless steel in order to have a more environmentally compatible system which meets the more severe mechanical loads (waves, storms, predators (sharks)). With a new antifouling strategy current issues like reduced ecological damage (e.g. due to copper disposal), lower maintenance costs (e.g. cleaning) and reduced durability shall be resolved.
Thermochemical surface hardening is used to overcome the weak mechanical performance of austenitic and duplex stainless steels. Both low-temperature carburizing and nitrocarburizing can improve the hardness, wear, galling, and cavitation resistance, while maintaining their good corrosion resistance. Therefore, it is crucial to not form chromium-rich precipitates during hardening as these can deteriorate the passivity of the alloy. The hardening parameters, the chemical composition of the steel, and the manufacturing route of a component determine whether precipitates are formed. This article gives an overview of suitable alloys for low-temperature surface hardening and the performance under corrosive loading.
Pitting susceptibility of metastable austenitic stainless steels as a function of surface conditions
(2019)
The influence of surface roughness and local defects on pitting susceptibility of type 304 (UNS S30400) and type 301 (UNS S30100) in chloride solution were investigated. Because the mechanical properties can be regarded as decisive for the achieved surface quality, different properties of the base material were obtained by cold rolling the metastable austenites. This was done before the surfaces were finished. Therefor the surfaces were treated by different grinding parameters to generate different surface conditions and different defects. As a reference, different standardised surface finishes were used.
By using and comparing different methods for the characterization of surface roughness and surface texture, it is possible to find a relationship between the quantity and characteristics of local defects on the one hand and pitting susceptibility on the other hand. For the machining parameters used, a ranking of the influencing factors on the corrosion resistance achieved could be determined.
The automated application of software-based solutions for estimating the pitting susceptibility of machined surfaces and components will be discussed using concrete examples.
The first part of this work shows the development and application of a new material system using high strength duplex stainless steel wires as net material with environmentally compatible antifouling properties for off-shore fish farm cages. Current net materials from textiles (polyamide) shall be partially replaced by high strength duplex stainless steel in order to have a more environmentally compatible system which meets the more severe mechanical loads (waves, storms, predatores (sharks, seals)). With a new antifouling strategy current issues like reduced ecological damage (e.g. due to copper disposal), lower maintenance costs (e.g. cleaning) and reduced durability shall be resolved.
High strength steel wires are also widely used in geological protection systems, for example rockfall protection or slope stabilisation. Normally hot-dip galvanised carbon steel is used in this case. But in highly corrosive environments like coastal areas, volcanic areas or mines for example, other solutions with a high corrosion resistance and sufficient mechanical properties are necessary. Protection systems made of high strength duplex stainless steel wires enable a significantly longer service life of the portection systems and therefore a higher level of security.
Magnetic effects on austenitic stainless steels, formed during a low temperature carburizing depending on the alloy composition are discussed in this paper. Samples of different austenitic stainless steel alloys have been subjected to a multiple low-temperature carburization. Layer characteriszation with light microscope and hardness profiles show a growth of the layer thickness. The formation of an expanded austenite layer (lattice expansion) could be detected by X-ray diffraction (XRD). Feritscope was used to determine the magnetizability, whereby not all austenitic alloys form a magnetizability after treatment. Furthermore, test procedures were developed to visualize the magnetizability. For this purpose, magnetic force microscope measurements and investigations with ferrofluid were carried out and a fir tree ferromagnetic layer strucure could be proven.